ACITOL CL 936
- Description
- Technical Specs
- Application
- Industrial Usage
- Dosage
- Usages
- Related Info
- Bulletin Details
Scales are very damaging to the boiler because they interfere with the heat transfer and can lead to overheating and eventually, boiler rupture , To increas usable life of cleaned equipment , it is safe and effective way to remove scale deposits from all types of water-cooled and water-heated equipment. This descaler specifically formulated and developed to rapidly clean mineral scale from passages in water-cooled or heated equipment. It improves Plant Efficiency, Lowers Cost, Conserves Energy, Decreases Down-Time.
Chemically react with and decompose Calcium, Magnesium deposited Salts. Suitable for pipeline, boiler, HVAC, Heat Exhanger, Condenser, Evapourator, Chiller, Compressor and etc. Specifically formulated to remove rust and water scale build up from boiler evaporators, heat exchangers, cooling systems, pipeline collection system etc. Highly effective on heating. Safe and easy handling and storage . Fast and effctive scale remover .
- Non-combustible
- Smoke from fires is irritating
- Not flammable. In case of fire use extinguishing media appropriate to surrounding conditions
- Prevent run off water from entering drains if possible
- Non-poisonous ::: It does not contain toxic cresols or other tar oils that Require SARA Title III, Section 313 spill loss or disposal.
Non-polluting, Non-corrosive.
Uniqueness of RXSOL-40-1048-025 ::: ---
RXSOL-40-1048-025 Descaler has the ability to dissolve approximately 1.5kg of calcium carbonate scale per gallon in concentrated form. It does not need to be heated up during cleaning. The uniqueness of this Descaler allows you to clean some equipment while still in operation utilizing a minimum of your own personnel.
RXSOL-40-1048-025 should not be used on Aluminium, Zinc, Tin, or any Galvanized Surfaces for which a special grade cleaner should be used. Chemical Cleaning Module Rx cleansers has developed a 280 litres capacity cleaning module, primarily designed for use with chemical acid solvents for descaling boilers, calorifiers, heat exchangers & other types of equipment where rust & scale form RXSOL-11-1008--DC Boilers, See Rx cleansers Practical Application Manual.
Formation of Calcium Sulfate is main cause for SCALE formation :::
The principal problem potential posed by sulfate ions in water is the possibility of calcium sulfate scale formation. Precipitation of calcium sulfate can occur when high concentrations of both calcium and sulfate exist simultaneously. There are three primary areas of water treatment in which calcium sulfate precipitation may occur boilers, cooling systems, and ion exchangers operating in the hydrogen or acid mode.
In boilers, calcium sulfate scale formation has been reduced to a minimum by modern treatment practices. The low hardness levels largely preclude calcium sulfate boiler scale. By contrast, cooling systems are subject to calcium sulfate scale deposition because the makeup is usually not treated for hardness removal. Cooling water is usually treated with sulfuric acid for pH control, and the makeup is cycled, i.e. concentrated. Calcium sulfate scale deposition can result unless the cycles of concentration are properly controlled in conjunction with the proper use of scale control chemicals. Cation ion exchangers regenerated with sulfuric acid also can pose a major calcium sulfate problem. Calcium sulfate precipitation can be avoided by controlling the acid concentration and the flow rate through the exchanger.
Sulfate content can be calculated in Laboratory by using this method ::: http://rxmarine.com/SULFATE-TEST-KIT
#ScaleRemover_DubaiSharjahAjman
#InhibitedAcid_MuscatOman
• Automotive - Closed Circuit Cooling, Dynamometers, Extruders, Molders, Radiators, Welders
• Bottling - CO2 Generators, Heaters, Exchangers, Rinse Tanks, Sterilizers, Washers
. HOUSE HOLD - Dissolves hard and old lime scale deposits from your appliances. It extends the life of the appliance and saves running cost. It can be used in appliances such as Washing Machines, Dish Washers, Geysers, Steam Iron, Coffee Makers, Bath Tubs, Bathroom Fixtures etc.
• Buildings - Chillers, Cooling Towers, Pipework
• Chemicals - Dryers, Extruders, Kettles, Mixers, Reactors, Scrubbers, Vacuum Pumps
• Food - Condensers, Ice Machines, Kathabars, Refrigeration Equipment, Steam Tables
• Manufacturing - Chillers, Compressors, Furnaces, Quenchers, Vacuum Pumps
• Metals - Bearings, Castings, Fans, Hearth & Vacuum Furnaces, Shelters, Sprays
• Mining - Bearings, Conveyors, Filters, Presses, Process Lines, Radiators
• Paper- Calendar Mill Rolls, Caustic Lines, Scrubbers, Compressors, Liquor Tanks, Pulverizers, Vacuum Pumps
• Pharmaceutical- Exchangers, Loop Systems, Kathabars, Pumps, Reactors, Stills, Sterilizers
• Refinery - Compressors, Converters, Crackers, Exchangers, Piping, Pumps
• Rubber/Plastics - Banbury Mixers, Calendar & Mill Rolls, Extruders, Injection Molders, Molds, Temperature Control Units, Throat Coolers, Towers, Tubers
• Steel - Bearings, ConCast Units, Generators, Hearths, Spangle Units, Furnaces
• Textile - Air Washers,Compressors, Condensers, Exchangers, Extruders,Towers
Boilers
Condensers
Filters
Heat Exchangers
Kettles & Tanks
Pipelines
Pots
Reactors
Steam Jackets
Bath Rooms and Showers
Metal Processing and much more!
Applications
|
Automotive |
Bottling |
Chemicals |
Food |
|
- Closed Circuit Cooling - Dynamometers - Extruders - Molders - Radiators - Welders |
- CO2 Generators - Heaters - Exchangers - Rinse Tanks - Sterilizers and Washers |
- Dryers - Extruders - Kettles - Mixers - Reactors - Scrubbers - Vacuum Pumps |
- Condensers - Ice Machines - Kathabars - Refrigeration Equipment - Steam Tables |
|
Manufacturing |
Metals |
Mining |
Paper |
|
- Chillers - Compressors - Furnaces - Quenchers - Vacuum Pumps |
- Bearings - Conveyors - Fans - Hearth & Vacuum Furnaces - Shelters - Sprays |
- Bearings - Conveyors - Filters - Presses - Process Lines - Radiators |
- Calendar Rolls - Mill Rolls - Caustic Lines - Scrubbers - Compressors - Liquor Tanks - Pulverizers - Vacuum Pumps |
|
Pharmaceutical |
Refinery |
Rubber & Plastics |
Steel |
|
- Exchangers - Loop Systems - Kathabars - Pumps - Reactors - Stills - Sterilizers |
- Compressors - Converters - Crackers - Exchangers - Piping - Pumps |
- Banbury Mixers - Calendar & Mill Rolls - Extruders - Injection Molders - Molds - Temperature Control - Units - Throat Coolers - Towers and Tubers |
Bearings ConCast Units Generators Hearths Spangle Units Furnaces |
|
Textile |
Utilities |
Other Applications |
|
|
- Air Washers - Compressors - Condensers - Exchangers - Extruders and Towers |
- Boilers - Turbines - Transformers - Cooling Towers - Air Compressors - Hydrogen Coolers - Lube Oil Heat Exchangers |
- Ball Mills - Demisters - Evaporators - Locomotives - Absorption Units - Diesel Generators - Induction Furnaces |
Descaling Chemical manufacturers, Descaling Chemical suppliers, Descaling Chemicalproducers, Descaling Chemical exporters,
Typical descaling cleaning procedure :
1st Stage : Take ‘RXSOL-11-1053-010’ weblink ( http://rxmarine.com/Alkaline-Descaler ) and mix with water in the ratio of 1:6 (One litre of RXSOL-1053 and six litres of water). Circulate the solution or immerse the equipment in this solution for 2 hrs. This will be helpful in loosening the hard deposited scale.
RXSOL-40-1048-025 is mixed with fresh water 3 to 20 percent depending on deposition of scaling.
If the equipment to be cleaned is contaminated by oil, grease, sludge or carbonized oil, then first of all clean the system with degreaser RXSOL-10-1005. RXSOL-40-1048 should be mixed with fresh water to form a solution of 10-30%, depending on the extent of scaling.
PRECAUTION :::it is essential to thoroughly rinse all metal surfaces at least once with a 0.5% solution of RXSO-20-2005 in fresh water. This solution should be circulated for 2-4 hours or until an acceptable pH value is obtained. This will neutralize any remaining acidity & passivate steel surfaces.
Procedure-of-use: The most effective descaling is accomplished by circulation.In the case of small components,the soak method in an immersion bath can be used. If the equipment to be cleaned is contaminated by oil, grease or sludge, then pre-cleaning with DEGREASER ( RXSOL OB 1005 ) is necessary. Depending on the extent of scaling, use a solution of 2.5-10% RXSOL-40-1048-025 .
RXSOL-40-1048-025 ( We have 2 grade 1 is with colour indicator , while other one dont have indicator )
The solution will have a red colour which changes to orange when 85% of the acid has been neutralized , & to colourless when the solution is totally neutralized. Whenever possible, the solution should be heated to 60°C.Neutralised solutions can be re-activated by adding more RXSOL-40-1048-025 until the red colour reappears.
Fields: Descaling of Boilers, Descaling of Diesel Engine Cooling Systems, Condenser, Pipeline collection system, Evaporators, Calorifiers, Heat Exchangers,The strength of the acid can be enhanced by adding 1part sodium chloride (common salt) to 20 parts of Descalex.If salt is not available, an acceptable alternative is to dissolve RXSOL-40-1048-025 in sea water. After use of RXSOL-40-1048-025 a 0.5% solution of Alkalinity Control in fresh water should be used for neutralization.
After using RXSOL-40-1048-025, sense all metal surfaces with 0.5 percent of RXSOL-10-1005, at least 2-4 hour , up to neutral of PH value.
• Fast and effective scale remover.
• Soft on ferrous metals.
• Removes water scale & rust from boilers/diesel engine & other cooling system
• As well as from condensers, evaporators, & heat exchangers etc
Why Use RXSOL Descaler?
- It is a safe , economical concentrated chemical to be used on the waterside of heat transfer equipment.
-
You do not have to heat RXSOL-40-1048-025 .
RXSOL-40-1048-025 is safer for the employees to use than other acid products. -
Your equipment will be cleaned in only hours without disassembling any part of the equipment. Equipment can also be cleaned without any down time (cleaning on the run).
- Cleans down to the original surface without pitting.
- RXSOL-40-1048-025 is safe on copper, copper-nickel, bronze, brass, iron, stainless steel and rubber.
- RXSOL-40-1048-025 will extend the usable life of your equipment, especially when used as a part of a regularly scheduled preventative maintenance program.
- Removing the scale build up allows your equipment to operate more efficiently with less down time.
TIPS for General Uses :::
The steam boiler which has solid mass of mineral deposits approximate mass calculation will help to use proper volume of RXSOL-40-1048-025 Descaler. As per gallon in concentrated form of RXSOL-40-1048-025 has the ability to dissolve approximately 1.5kg of scale mass
For example if descaling required for home appliances , brewing shop 1 - 3 Table spoon is sufficient to clean while for Industrial cleaning multiple Gallon volume required.
As for the other parts, The RXSOL-40-1048-025 works more quickly with hot water than cold. Try using RXSOL-40-1048-025 with the hot maintain the temperature. And give sufficint time to dissolve mineral deposits in some cases complete dissolving may reuqire bath water above 100F over night period.
Home application :::
Around two tablespoons to a liter of water is a 'normal' mix. You could go 3 or 4 tablespoons for heavier scale. When I do my every 6 months descale I use the 2 tablespoons per liter mix and it works just fine. Hot water is more aggressive so when you put all the parts in a tub to descale, put your water and RXSOL-40-1048-025 in a bit stock pot, bring it to a low boil then dump it in your tub with the parts.
Almost forgot, do not use an aluminum pot or Teflon coated. Use stainless. The acidic part of RXSOL-40-1048-025 will eat up the aluminum and may blister the Teflon.
Cleans complex equipment without disassembling – heat exchangers, condensers, cooling jackets, process vessels, pipings, valves & other equipments subject to rust & hard water scale deposits.
Ultra strong complexed liquid acid scale remover formulated for the fast, effective removal of hardness scale, rust & mineral deposits.
DescriptionInhibited Acid Cleaner RXSOL-91-1048-025 is a concentrated inhibited acid descaler specially formulated for rapid removal of mineral scale, lime deposits, rust and other inorganic deposits from water-cooled and water-heated equipment. Scale deposits interfere with heat transfer, reduce operating efficiency, increase energy consumption and may cause localized overheating and premature equipment failure. RXSOL-91-1048-025 chemically reacts with and dissolves calcium, magnesium and other mineral deposits, helping restore clean heat-transfer surfaces and improve equipment performance. The product contains corrosion inhibitors to minimize attack on compatible metals during acid cleaning. It is suitable for boilers, heat exchangers, condensers, evaporators, chillers, cooling systems, pipelines and diesel-engine cooling circuits. Note: Non-flammable and non-combustible under normal conditions. |
Advantages
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Fields of Application
RXSOL-91-1048-025 is designed for removal of mineral scale, lime deposits and rust from industrial, marine and process equipment.
- Boilers and boiler evaporators
- Diesel engine cooling systems
- Heat exchangers
- Condensers
- Evaporators
- Calorifiers
- Chillers
- Cooling towers
- Closed cooling circuits
- Pipelines
- Process lines
- Compressors
- Reactors
- Steam jackets
- Kettles and tanks
- Radiators
It is widely used in automotive, bottling, chemical, food processing, manufacturing, mining, paper, pharmaceutical, refinery, rubber, plastics, steel, textile and utility industries.
Method of Use
- Pre-cleaning: If the system contains oil, grease, sludge or carbonized deposits, clean the system first with a suitable degreaser.
- Circulation Cleaning: Circulation is the preferred method. Prepare the required concentration of RXSOL-91-1048-025 in fresh water and circulate continuously through the equipment.
- Immersion Cleaning: Small components may be soaked in a suitably diluted solution using an acid-resistant tank.
- Temperature: The product is effective at ambient temperature. Moderate heating may accelerate scale removal where equipment and metallurgy permit.
- Cleaning: Continue circulation or soaking until the scale has been removed and acid activity has substantially reduced.
- Rinsing: Drain the spent solution completely and thoroughly rinse the system with fresh water.
- Neutralization: Circulate approximately 0.5% alkaline neutralizing solution for 2-4 hours or until an acceptable near-neutral pH is obtained.
- Drain the neutralizing solution and perform a final fresh-water rinse before returning the equipment to service.
Dosage
| Nature of Deposit | Recommended Concentration | Cleaning Method |
| Light Scale / Routine Cleaning | 3-5% | Circulation / Soaking |
| Moderate Scale | 5-10% | Circulation |
| Heavy Scale | 10-20% | Circulation |
| Severe Localized Deposits | Up to 20% | Controlled Industrial Cleaning |
Actual dosage depends upon the thickness and composition of the scale, operating temperature, circulation rate, equipment metallurgy and required cleaning time.
Typical Applications
Automotive
|
Bottling
|
Chemical Industry
|
Food Industry
|
Manufacturing
|
Mining & Metals
|
Pharmaceutical
|
Utilities
|
Specification
| Appearance | Clear to coloured acidic liquid |
| Nature | Inhibited acidic descaling compound |
| Solubility | Completely soluble in water |
| Flammability | Non-flammable |
| Primary Action | Dissolves calcium, magnesium, lime scale and rust deposits |
| Recommended Dilution | 3-20% in fresh water depending on scale severity |
| Compatibility | Suitable for many ferrous metals and copper alloys when used as directed |
| Restrictions | Not recommended for aluminium, zinc, tin or galvanized surfaces |
| Packaging |
Order No: RXSOL-91-1048-025 Size: 25 Ltr |
Compatibility
RXSOL-91-1048-025 is suitable for many ferrous metals and copper-alloy systems when used according to recommended dilution, temperature and contact time.
Do not use on Aluminium, Zinc, Tin or Galvanized Surfaces.
Compatibility with sensitive alloys, coatings, seals, gaskets and elastomers should be confirmed before prolonged exposure or full-scale cleaning.
Neutralization After Cleaning
After descaling, drain the cleaning solution completely and thoroughly rinse all treated surfaces with fresh water.
A dilute alkaline neutralizing solution of approximately 0.5% should then be circulated through the system for approximately 2-4 hours or until an acceptable near-neutral pH is obtained.
After neutralization, drain the solution and complete a final fresh-water rinse before placing the equipment back into service.
Handling
Handle as an industrial acidic cleaning chemical. Avoid contact with eyes and skin. Wear suitable protective gloves, protective clothing and eye or face protection during handling and application.
In case of skin contact, wash immediately with plenty of water. In case of eye contact, rinse cautiously with clean water for several minutes and obtain medical attention.
Do not mix with alkaline chemicals, hypochlorites, chlorine-releasing chemicals or other incompatible products.
Store in the original tightly closed container in a cool, dry and well-ventilated location away from direct sunlight, alkalis and incompatible chemicals.
